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- R. Sun
- Angstrom Sun Technologies Inc., Acton, MA
- T. Sammet, M. Hatzistergos, H. Efstathiadis
- (NanoTech Center at UAlbany)
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- Copper interconnects in combination with low-k dielectrics has been
under development for high speed and low cost integrated circuits.
Diffusion barrier is needed to ensure success in copper metallization
schemes due to possible device degradation and failure caused by high
diffusivity of copper.
- Tungsten carbide as one of a few
candidates: thermodynamically and chemically stable, good electrical
conductivity, obtainable amorphous structure with many deposition
technique
- Barrier layer will be very thin
according to ITRS roadmap. This poses challenge to characterization and
film quality control.
- Combination of Grazing angle
x-ray reflectometry (XRR) and Spectroscopic ellipsometry (SE) provides a
way to precisely characterize such films non-destructively.
- In this study, WCx films were
prepared with the Pulse Chemical Vapor Deposition (PCVD) technique. With
thickness obtained from XRR technique, optical model was established for
SE analysis.
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- 1. WCx Film Deposition:
- Technique: Pulsed CVD
- Source: Tungsten hexacarbonyl [W(CO)6] for W and Acetylene [C2H2) for
carbon.
- Sequence with Argon purged pulse: W(CO)6 – Ar – C2H2 –Ar
- Deposition paramters:
- Partial pressure (Ar)
1 Torr
- Partial pressure (C2H2) 1 Torr
- Partial pressure (W(CO)6) 27mTorr
- Pulse time (Ar)
5s
- Pulse time (C2H2) 1s
- Pulse time (W(CO)6) 3s
- Substrate temperature 380oC
- 2. Film Evaluation
- Combined XRR and Ellipsometer
- XRD: Scintag XDS 2000 x-ray
diffractometer (scanned on a sample with 312nm WCx film)
- Auger Electron Spectroscopy
(AES): Physical Electronics
Model 15-110B
- Atomic Force Microscopy (AFM):
Nanoscope III
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- Grazing x-ray reflectance is
simply a reflection measurement in the hard x-ray range at the grazing
angles. At a wavelength of 1.54Å (Cu - Ka), all the materials are quasi-transparent and the
optical indices can be expressed by: n = 1-d-ib, where d and b are in the range of 10-5-10-7. So position of the
interference fringes gives directly the thickness of the layers. The
mean roughness is given by the rate of decrease of the reflectance
curve. Thus, layer thickness, roughness, d & b were fitted on XRR reflectivity.
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- WCx films grown with a pulsed CVD were characterized with a combined
grazing x-ray reflectometry and spectroscopic ellipsometry technique.
- With the thickness determined by XRR, it was found that Drude law with
two Lorentz absorption bands can be used to describe optical dispersion
behaviors for WCx films. Thus, WCx film thickness and surface roughness
can be determined by ellipsometry analysis with confidence.
- AES analysis showed that WCx film grown under present conditions has a
nearly W2C compound stoichiometry with a slightly excess
carbon.
- XRD spectra shows that the films as grown at 380 oC has
amorphous structure.
- The investigation of the surface roughness showed an increase of
roughness with increasing film thickness. The results from AFM are
consistent with both XRR and SE analyses.
- Performance of WCx barrier in the Cu/barrier/Si stack was evaluated with
secco etch method. It is found that 32nm thick WCx in such stack can
prevent Cu diffusion up to 500 oC
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- www.angstec.com
- RSun@angstec.com
- Phone: (978) 204-2317
- Fax: (978) 263-6675
- Richard Sun @ Angstrom Sun Technologies Inc.
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